Using the electric winch

Fitted to our car trailers for pulling vehicles on. First time on a winch? Read this once before you hook up — it takes two minutes.

A winch is for pulling, never lifting — and never touch a rope under load. A rope under tension stores enormous energy. Not sure about your setup? Stop and call 1300 418 285.

TL;DR — the whole thing

  1. Check the rope No kinks, frays or damage before every use
  2. Chock the wheels & clear the area Nobody near the rope line, ever
  3. Attach to rated recovery points only Never the tow ball, axle, or the rope onto itself
  4. Blanket over the rope A dampener mid-span kills the whip if it lets go
  5. Winch in short bursts, straight line Hands, hair and clothing well clear
  6. Spool back neat when done Light tension, even layers, minimum 5 wraps on the drum

Before you winch

  • Gloves on; no loose clothing or jewellery, long hair tied back.
  • Inspect the rope, hook, shackles and slings for damage. Damaged rope = don’t use it, call us.
  • Chock the wheels and plan a straight pull with a clear path.
  • Free-spool carefully, using the hook strap to pull rope off the drum — not the hook itself.
  • Attach to a rated recovery point. Use a sling or protector around anchors — never loop the rope back onto itself.
  • Lay a dampener or heavy blanket over the middle of the rope.
  • Keep the remote unplugged until you’re ready, then route the lead through an open window — away from the drum and rope.
  • Everyone else stands well clear — never behind the vehicle being pulled.

While winching

  • Pull in short bursts — pause to let the winch cool and the rope layer evenly.
  • Keep the rope feeding straight into the fairlead; avoid side loads.
  • Never touch or step over a rope under tension.
  • Don’t touch the clutch while the rope is loaded or the drum is turning.
  • Rope stacking or binding? Stop, free-spool a little, re-tension on a straight pull.

When you’re done

  • Spool the rope back under light tension in neat, even layers — keep at least 5 wraps on the drum.
  • Muddy or wet? Clean and dry the rope before stowing.
  • Stow the dampener, straps and shackles; disconnect the remote.
  • Spotted damage — fraying, kinks, heat glaze? Report it so the next hirer gets safe gear.

Never

  • Never lift anything with the winch.
  • Never attach to a tow ball, axle or suspension.
  • Never hook the rope back onto itself.
  • Never exceed the rated capacity, or use the winch rope as a tow strap or tie-down.
  • Never touch, cross or straddle a rope under load.